China Custom Manufacture Price Roller Chain Coupling

Product Description

Item	Chain Coupling	Model	All
Row	Duplex	Application	Machinery Parts
Surface Teatment	Self-color/Sand-blasted/Shot-peening	Brand	OEM
Package	Poly bag, then box, finally poly-wooden case	Port	Any sea port or airport in China

Other Products
Standard A/B Roller Chain	08B,10B,12B,16B,40,50,60,80	Motorcycle Chain	415,415H,420,428,428H,520,520H,525,530
Bicycle Chain	410,Z50,Z51,Z80,Z10,RX-11	Silent Chain	SC3,SC4,SC5,SC6,SC8,SC10
Oil Field Chain	100G,120G,140G,160G,180G	Side Bow Chain	40SB,43SB,50SB,60SB,63SB,80SB,08BSB
Heavy Duty Cranked Link Chain	2571,2512,2814,3315,3618, 4571,2184,4824	Chain Coupling	3012,4012,4014,5014,5016,5018,6018,6571, 6571,8018,8571,8571,1571,12018,12571
Double Pitch Conveyor Chain	C2040,C2042,C2050,C2052,C2060, C2062,C2060,C2080,C2082,C2100	Welded Chain
Chain with Extended Pins	08A/10A/12A/16A-D1/D2	Hollow Pin Chain	08BHP,10BHP,12BHP,40HP,50HP,60HP,80HP
Rubber Top Roller Chain	08B-G1/G2,10B-G1/G2,12B-G1/G2,16B-G1/G2,20B-G1,24B-G1	Double Plus Chain	BS25-C206B,BS25-C208A,BS25-C210A,BS30-C212A,BS30-C216A
Plastic Chain	PC35,PC40,PC50,PC60	Palm Oil Chain	5571,5094,5234,3076,4075,5289,5257,5305
Sugar Mill Chain	2184,8184, 0571 3, 0571 5,5956	Paver Chain	P80,P78.1
Paper Mill Chain	63PF2	Bottle Washer Chain	P139.7-A2,P140,P150X,P155X,P160X, P165X,P169X
Steel Mill Chain	P100,P160,P500	Leaf Chain	BL523,BL534,BL588,BL634,BL866,BL1244
Agricultural Chain	S45,S55,S55V,A550,CA550,CA624	Forged Chain	10160,14218,14226,160,125,200,216,260
Forged Trolley	X348,X458,X678,X698,160	Cast Chain	CC600,C55,C188,C102B,C132,477,455,488
Overhead Conveyor Forged Chain	5075-S/HH/HA, 7 Tons, 5 Tons	Detachable Chain	25,32,42,51,52,55,62,70,72
Snow Chain	D6,8,10,12,14,18,22,24,26,28,30	Sprockets	Standard, Non-standard

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

View More

Can chain couplings be used in high-speed applications?

Chain couplings can be used in certain high-speed applications, but there are limitations and considerations that need to be taken into account. The suitability of chain couplings for high-speed applications depends on factors such as the specific design of the coupling, the chosen chain type, and the operating conditions. Here are some key points to consider:

• Coupling Design: The design of the chain coupling plays a crucial role in determining its suitability for high-speed applications. High-speed chain couplings typically incorporate features that minimize vibration, reduce stress concentrations, and ensure smooth operation. Couplings designed for high-speed use may have additional balancing or damping mechanisms to counteract potential issues associated with centrifugal forces and resonance.
• Chain Type: The type of chain used in the coupling can affect its performance at high speeds. In general, roller chains are commonly used in chain couplings. However, for high-speed applications, special high-speed roller chains or other chain types designed for increased rotational speeds may be required. These chains are designed to minimize friction, reduce wear, and handle the centrifugal forces associated with high-speed operation.
• Bearing Selection: Proper bearing selection is critical for high-speed chain couplings. The bearings used in the coupling should be capable of handling the anticipated speeds and dynamic loads. High-quality, precision bearings with appropriate lubrication are typically necessary to ensure smooth operation and minimize the risk of premature failure.
• Balancing and Vibration: High-speed chain couplings should be properly balanced to minimize vibration and ensure stable operation. Imbalances in rotating components can lead to increased noise, excessive stress, and reduced service life. Balancing techniques such as dynamic balancing or the use of counterweights may be employed to achieve smooth and reliable operation.
• Lubrication: Adequate lubrication is crucial for high-speed chain couplings to minimize friction, reduce wear, and dissipate heat effectively. Proper lubrication practices, including the use of high-quality lubricants and regular maintenance, should be followed to ensure optimal performance and prevent premature failure.

Despite these considerations, it’s important to note that chain couplings may have practical limitations in terms of maximum allowable speeds. The specific speed limitations will depend on factors such as the coupling design, chain type, size, and the operating conditions. It is advisable to consult the manufacturer’s specifications and guidelines to determine the maximum recommended speed for a particular chain coupling.

In certain high-speed applications where chain couplings may not be suitable, alternative coupling types such as flexible disc couplings, gear couplings, or elastomeric couplings specifically designed for high-speed applications may be more appropriate. These couplings are engineered to handle the challenges associated with high rotational speeds, offering improved balance, reduced vibration, and higher speed capabilities.

Overall, when considering the use of chain couplings in high-speed applications, it is essential to carefully evaluate the specific requirements, consult with the manufacturer, and ensure that the coupling is designed and selected to operate safely and reliably at the desired speeds.

What are the key components of a chain coupling?

A chain coupling consists of several key components that work together to transmit power and accommodate misalignments. Here are the main components of a chain coupling:

• Sprockets: Sprockets are the toothed wheels that engage with the chain. They are typically made of steel or other durable materials and have specially designed teeth that mesh with the chain rollers. The sprockets provide the driving and driven connections, transmitting torque from one shaft to another.
• Roller Chain: The roller chain is a series of interconnected links with rollers between them. It is looped around the sprockets, with the rollers engaging with the sprocket teeth. The roller chain transfers the rotational motion from the driving sprocket to the driven sprocket, allowing power transmission between the shafts.
• Connecting Pins: Connecting pins are used to join the links of the roller chain together, forming a continuous loop. These pins are inserted through the pin holes in the chain links and secured with retaining clips or other fasteners. They ensure the integrity and strength of the chain.
• Bushings or Bearings: Bushings or bearings are used to support the shafts and allow them to rotate smoothly within the chain coupling. They are typically inserted into the bores of the sprockets and provide a low-friction interface between the shaft and the coupling components.
• Guard or Cover: In some chain couplings, a guard or cover is added to enclose the sprockets and chain. This serves as a protective barrier, preventing contact with moving parts and reducing the risk of accidents or injuries. The guard or cover also helps to contain lubrication and protect the chain from contaminants.
• Lubrication: Lubrication is essential for the smooth operation and longevity of a chain coupling. Proper lubrication reduces friction, wear, and noise. Lubricants, such as chain oil or grease, are applied to the chain and sprockets to minimize frictional losses and prevent premature wear.

These components work together to provide a reliable and efficient power transmission in chain couplings. The sprockets engage with the roller chain, and as one sprocket rotates, it drives the chain, causing the other sprocket and the connected shaft to rotate. The roller chain and its components, along with lubrication, allow for flexibility and compensation of misalignment between the shafts.

What are the different types of chain couplings available?

Chain couplings come in various designs and configurations to suit different application requirements. Here are some common types of chain couplings:

• Standard Roller Chain Couplings: These are the most basic and widely used type of chain couplings. They consist of two sprockets connected by a roller chain. The sprockets have hardened teeth that engage with the chain rollers, providing a reliable power transmission. Standard roller chain couplings are generally suitable for applications with moderate torque and speed requirements.
• Double Roller Chain Couplings: Double roller chain couplings are similar to standard roller chain couplings but feature two parallel roller chains instead of one. This design increases the torque capacity and allows for higher power transmission. Double roller chain couplings are often used in applications that require higher torque and increased load-bearing capabilities.
• Silent Chain Couplings: Silent chain couplings, also known as inverted-tooth chain couplings, use a special toothed chain with a meshing sprocket design. The teeth of the chain engage with the sprocket grooves, providing a smooth and quiet operation. Silent chain couplings are commonly used in applications where noise reduction is important, such as precision machinery or equipment operating in noise-sensitive environments.
• Heavy-Duty Chain Couplings: Heavy-duty chain couplings are designed for applications that demand robust and rugged performance. They are constructed with larger sprockets and heavy-duty roller chains to handle high torque and heavy loads. These couplings are commonly used in industries such as mining, steel, and paper manufacturing, where extreme operating conditions and heavy machinery are present.
• Flexible Chain Couplings: Flexible chain couplings incorporate an elastomeric element, such as a rubber or polyurethane insert, between the sprockets and the chain. This element provides flexibility, damping, and some degree of misalignment compensation. Flexible chain couplings are suitable for applications that require shock absorption, vibration damping, and moderate misalignment tolerance.
• Stainless Steel Chain Couplings: Stainless steel chain couplings are specifically designed for applications that require corrosion resistance and sanitation, such as food processing, pharmaceutical, and chemical industries. They are made of stainless steel or other non-corrosive materials to withstand harsh environments and maintain hygienic conditions.

These are just a few examples of the different types of chain couplings available. Each type has its own advantages and is suitable for specific application requirements. It is important to carefully consider the torque, speed, misalignment, environmental factors, and other application-specific needs when selecting the appropriate chain coupling type for your particular application.

editor by CX 2024-03-18